THE FIRST COMMERCIAL SEMI-AUTOMATIC SYSTEM TO MANUFACTURE CORRUGATED FLANGES FOR REELS & DRUMS

The corrugated steel drum is a primary component in the packaging and transportation of cables and is widely accepted worldwide. It serves as the best possible replacement for wooden drums and supports an environmentally friendly approach. The most critical and complex part of the steel drum is the corrugated flange.

Conventionally, these flanges were manufactured using multiple corrugated parts, each requiring separate welds. This process was time-consuming, required more manpower and often compromised on quality.

We design and manufacture a state-of-the-art manufacturing facility to produce corrugated steel flanges.

We are setting up a fully automatic corrugated flange manufacturing line that produces flanges with a single weld joint in one continuous piece. This results in reduced cycle time, enhanced accuracy, and greater structural strength, enabling us to deliver the highest quality standards to our customers worldwide.

Drum sizes from: 1250 to 3800 mm. Sheet thickness: 1.5 to 2.5 mm. Another measures upon request.

Unmatched speed and production capacity

The V3.0 represents a major technological leap in corrugated flange manufacturing. The system achieves an unprecedented cycle time of 8 seconds per fold, establishing a new industry benchmark. For a corrugated body with a diameter of 3000 mm, requiring 60 folds, total production time is reduced to just 8 minutes.

The system integrates a dedicated assembly table that allows corrugated flanges to be assembled quickly, accurately, and with optimal alignment. This ensures repeatability and dimensional precision, resulting in drums covering the actual industry standard mechanical demands of modern cable handling, storage, and transportation.

Precision and consistency are maintained even at maximum production speeds, ensuring high-quality output in demanding industrial environments. Robotic welding 100% capable.

Shapes perfection